Lennox PRODIGY 2.0 Unit Controller

56 fault codes documented

12

Alarm 12 - High Pressure Switch S4

The S4 high pressure switch has opened due to high system pressure. The corresponding compressor is de-energized for a set delay.

14

Alarm 14 - High Pressure Switch S7

The S7 high pressure switch has opened due to high system pressure. The corresponding compressor is de-energized for a set delay.

16

Alarm 16 - High Pressure Switch S28

The S28 high pressure switch has opened due to high system pressure. The corresponding compressor is de-energized for a set delay.

18

Alarm 18 - High Pressure Switch S96

The S96 high pressure switch has opened due to high system pressure. The corresponding compressor is de-energized for a set delay.

187

Alarm 187 - Inverter Low Level Alarm

The inverter has detected a low-level issue affecting performance. This could be related to compressor current, heat sink temperature, or PFC input current. The system may automatically reduce compressor speed.

188

Alarm 188 - Inverter High Level Alarm

The inverter has detected a high-level issue, such as peak DC current, maximum current lockout, low DC link voltage, locked rotor, or high DC link voltage. The compressor will stop temporarily.

189

Alarm 189 - Inverter Fatal Alarm

A critical inverter error has occurred, potentially due to issues like peak DC current, maximum current lockout, low/high DC link voltage, locked rotor, or compressor over current. This requires a manual reset.

190

Alarm 190 - Inverter Communication Error

The unit controller cannot communicate with the inverter. Compressor operation will be disabled until communication is restored.

191

Alarm 191 - Inverter Voltage Mismatch

There is a voltage mismatch between the inverter and the system. Compressor operation will be disabled.

192

Alarm 192 - Thermal Protection Switch Trip

A thermal protection switch has opened due to a temperature rise, de-energizing the compressor. The compressor is off.

193

Alarm 193 - Strike 3 Thermal Trip

A thermal protection switch has tripped three times in a single demand cycle, locking out compressor operation. This is due to repeated high pressure or high temperature conditions.

2 or 3

Blower Overload Relay Switch Enabled

Setting Configuration ID 2, Position 4 to either '2' (for DI-2) or '3' (for DI-3) enables the M3 unit controller to monitor the blower overload relay switch (S42). This monitors current flow to the blower motor.

20

Alarm 20 — Safety Switch Input Open

This alarm is displayed when an optional safety switch (like a blower overload, loss of phase protector, or supply duct high pressure limit switch) connected to the unit controller is open. This indicates a safety condition has been met, shutting down the unit.

32

Alarm 32 - Freeze-stat S49 Switch Open

The S49 freeze-stat switch has opened because the evaporator coil temperature dropped too low. The corresponding compressor is de-energized.

34

Alarm 34 - Freeze-stat S50 Switch Open

The S50 freeze-stat switch has opened because the evaporator coil temperature dropped too low. The corresponding compressor is de-energized.

36

Alarm 36 - Freeze-stat S53 Switch Open

The S53 freeze-stat switch has opened because the evaporator coil temperature dropped too low. The corresponding compressor is de-energized.

38

Alarm 38 - Freeze-stat S95 Switch Open

The S95 freeze-stat switch has opened because the evaporator coil temperature dropped too low. The corresponding compressor is de-energized.

40

Alarm 40 — Return air temperature too high for heating

This alarm is displayed when the return air temperature exceeds the limit set for heating mode. The alarm code is shown but not stored in memory for recall. Parameter 115 (HEAT RET AIR LIMIT) defines this limit.

41

Alarm 41 — Return air temperature too low for cooling

This alarm is displayed when the return air temperature falls below the limit set for cooling mode. The alarm code is shown but not stored in memory for recall. Parameter 114 (COOL RET AIR LIMIT) defines this limit.

58

Error 58 — Gas valve not detected as energized

This error code indicates that the unit controller did not detect the gas valve being energized within two minutes after a heating demand was initiated for gas heat section 1.

59

Error 59 — Gas heat section 1 energized/de-energized three times

This error code is displayed when the gas valve for gas heat section 1 is energized and then de-energized three times (default setting) during a single heating demand.

60

Alarm 60 — Gas heat section 2 energized/de-energized three times

This alarm code is displayed when the gas valve for gas heat section 2 is energized and then de-energized three times (default setting) during a single heating demand.

68

Alarm 68 — Gas valve not detected as energized

This alarm code indicates that the unit controller did not detect the gas valve being energized within two minutes after a heating demand was initiated for gas heat section 2.

ALARM 173

Alarm 173 — Air Flow Switch Open

This alarm indicates an issue with the airflow switch, suggesting it's not detecting proper air movement. The display will show the alarm code, an alarming value, and a timestamp. More details can be found by pressing the HELP button.

Alarm 134

Alarm 134 — Low Supply Airflow

This alarm code is triggered if the actual airflow is less than the target percentage (set by Parameter 234) for longer than the duration set by Parameter 235. This indicates insufficient airflow is being supplied.

Alarm 135

Alarm 135 — Advanced Airflow: No Supply Airflow Detected

This advanced airflow alarm is triggered if the RPM feedback of the blower is less than 50 RPM, indicating that no supply airflow is being generated.

Alarm 136

Alarm 136 — Outside Air Damper/ECON Mechanical Fault

This alarm is triggered when the damper actuator does not move the damper to the target position within the predefined time, meaning the control voltage does not match the feedback voltage within the acceptable tolerance.

Alarm 137

Alarm 137 — Low Outdoor Airflow

This alarm is triggered when the actual outdoor air intake is less than the target outdoor air by a specified percentage (set by Parameter 239) for a prolonged period (set by Parameter 243).

Alarm 139

Alarm 139 — Outdoor Airflow Too High

This alarm is triggered when the actual outdoor air intake is greater than the target outdoor air percentage (set by Parameter 240) for a specified duration (set by Parameter 244).

Alarm 56 or 66

Alarm 56 or 66 — Combustion air inducer switch not sensed as closed

These alarms are triggered if the S18 or S45 switches are not detected as closed within 30 seconds after the combustion air inducer starts. They can also trigger if these switches are sensed as open for three seconds while the unit is trying to heat.

Alarm 57 and/or 67

Alarm 57 or 67 — Three-strikes during a single-demand

These alarms indicate that a 'three-strikes' condition has occurred during a single heating demand. This typically relates to the number of times a specific switch (like the combustion air inducer switch) has failed to meet its required state.

BLOWER ON

Display Message - BLOWER ON

The indoor blower is currently operating.

BLOWER ON - OAS

Display Message - BLOWER ON - OAS

The indoor blower is operating, and the outdoor air is suitable for free cooling.

C

Dirty Filter Switch Enabled

Setting Configuration ID 2, Position 2 to 'C' enables the M3 unit controller to monitor the dirty filter switch (S27). When the filter is dirty, S27 closes, and the controller will display and store an error code.

COOL + MAX OPEN ECON

Display Message - COOL + MAX OPEN ECON

The system is operating in cooling mode, utilizing mechanical cooling along with maximum free cooling from the economizer with its damper fully open.

COOL + MODULATE ECON

Display Message - COOL + MODULATE ECON

The system is operating in cooling mode, using mechanical cooling combined with variable free cooling from the economizer.

Current Error 253

Display Value - Current Error (253)

The unit controller reports an error code. The value range is 0 to 255, where a non-zero value indicates an error.

D

Air Flow Proving Switch Disabled by M3 Unit Controller

Setting Configuration ID 2, Position 1 to 'D' means the M3 unit controller will not monitor the air flow switch (S52). This is typically used when S52 is physically connected to a DDC controller instead.

DELAY UP TO 20 SEC

Display Message - DELAY UP TO 20 SEC

A short delay is in progress, typically before the compressor starts after the outdoor fan is energized. This is normal operation for some models.

DELAY UP TO 5 MIN

Display Message - DELAY UP TO 5 MIN

The system has cleared an alarm and is undergoing a standard five-minute delay before resuming normal operations.

Error 0

Economizer Error Code - 0

A value of 0 for economizer error indicates that no error has been encountered by the economizer system.

Green Heartbeat Fast Flash

Heartbeat LED - Green Fast Flash

The Heartbeat LED is flashing rapidly, indicating the unit is in bootloader or firmware update mode.

Green Heartbeat Slow Flash

Heartbeat LED - Green Slow Flash

The Heartbeat LED is flashing slowly, indicating normal operation of the unit.

Green Heartbeat Steady On

Heartbeat LED - Green Steady On

The Heartbeat LED is solid green, indicating the unit is in configuration or test mode, not normal operating mode.

NO DEMAND

Display Message - NO DEMAND

The system is not currently receiving a signal for heating or cooling.

NO DEMAND - OAS

Display Message - NO DEMAND - OAS

The system is not receiving a call for heating or cooling, and the outdoor air is suitable for free cooling.

ON ALARM

ON ALARM — Unit is off due to active alarms

The unit has shut down because one or more active alarms have been detected that require the system to halt operation. The specific alarm codes are displayed on the main system status screen.

PRE-COOL

Display Message - PRE-COOL

Mechanical cooling is not currently allowed because the system is using free cooling. This occurs during specific conditions when outdoor air is suitable for cooling.

PREINSTALL

Display Message - PREINSTALL

The unit has not been fully set up for operation. The installation menus need to be followed.

SERVICE Constant on

SERVICE LED - Constant On

The red SERVICE LED is solid on, indicating the node is configured but no application is currently loaded or running.

SERVICE Flashing 1 sec. on; 1 sec. off

SERVICE LED - Flashing (1 sec on, 1 sec off)

The red SERVICE LED is flashing, indicating the node is not configured or an application has not been loaded.

SERVICE Quick flashes

SERVICE LED - Quick Flashes

The red SERVICE LED flashes quickly during initialization. This indicates messages are being passed to the M3 unit controller, which is normal operation.

SERVICE Steady off

SERVICE LED - Steady Off

The red SERVICE LED is consistently off, indicating the node is completely configured and ready for operation.

SMOKE ALARM

Display Message - SMOKE ALARM

A smoke alarm has been detected through the unit's input sensors. The system may shut down or alter its operation.

START UP

Display Message - START UP

The system is in a default start-up delay phase before servicing demands. Access the setup menu for installation.

TEST

Display Message - TEST

The unit is currently in test mode. This may be for diagnostic purposes or network testing.